万源What is the production process of wafer production line?

Wafers are thin, crunchy cookies that are widely used in a variety of snacks and desserts. The production process of wafer biscuits goes through many steps, including material preparation, dough preparation, cookie molding, baking and packaging. The following is the detailed production process of wafer production line.

1. Material preparation:

The main ingredients of wafer biscuits are flour, sugar and fat. These raw materials, along with other auxiliary materials such as proteins, flavors and colors, need to be prepared before the production line begins.

2. Dough preparation:

Mix the flour and sugar together and add the right amount of fat (usually vegetable oil). These ingredients are fed into a dough making machine and some water is added to form the dough. This process requires a controlled amount of water to ensure the consistency and toughness of the dough.

3. Cookie molding:

The dough is formed by a molding machine or mold. Most production lines use a rolling mill, where the dough is flattened and cut by a cutter into a cookie of a certain shape. At this stage, you can also add a variety of flavors to the cookies, such as chocolate cubes, dried fruit and so on.

Step 4 Bake:

The molded cookies are sent into the oven for baking. The temperature and time of the oven need to be adjusted for different cookie recipes and thicknesses. Usually, the temperature in the oven is between 150 ° C and 200 ° C, and a certain baking time is maintained to ensure that the cookies are fully cooked and golden brown.

5. Cooling:

After baking, the hot cookies are sent to the cooling machine. The cooling machine reduces the temperature of the hot cookies to below room temperature by circulating air supply to prevent moisture and spoilage during the packaging stage.

6. Selective coating:

Some cookies may require a layer of chocolate or other sauce. In this case, the cooled cookies are fed into a coating machine, which applies the coating evenly to the surface of the cookies.

7. Packing:

One stage is the packaging of the cookies. The packaging machine puts the cooled or coated cookies into the appropriate size bag and seals it. Usually, the number of cookies per packet is fixed to facilitate sales and consumer use.

The entire production process requires the use of various automated machines and equipment, and requires strict quality control. This includes inspection of raw materials and finished products to ensure the taste, shelf life and food safety of the cookies. The automation and efficiency of the wafer production line allows a large number of cookies to be manufactured quickly and with consistent quality.