What are the common faults and solutions of wafer production line?

Wafer production line is a complex mechanical system, which often causes various failures and problems. The following are some common wafer production line failures and solutions:

1. Slow operation of the machine: this may be due to wear and tear of the machine or the need for cleaning and lubrication. The solution is to regularly check the wear of the machine, clean and lubricate the key parts of the machine.

2. Poor product quality: the product may appear cracking, uneven or uneven color problems. This may be due to poor raw material quality, improper machine regulation or temperature instability. The solution is to ensure that high-quality raw materials are purchased, machine adjustments are made according to production specifications, and the temperature control system of the production line is regularly checked and adjusted.

3. Cookie stickiness: Cookies may stick together and cannot be separated. This may be due to excessive machine speed or improper use of adhesive materials. The solution is to reduce the running speed of the machine and ensure the proper use of viscous materials.

4. Product loss: Sometimes cookies fall off the conveyor belt during production. This can be caused by loose conveyor belts, material buildup, or machine failure. The solution is to check and repair the conveyor belt regularly to keep the production line clean and tidy.

5. Electrical failure: The production line may have electrical problems such as power supply interruption or computer control system failure. The solution is to ensure the stability of the power supply, install backup generators and UPS systems in case of emergency, and regularly maintain and update the computer control system.

6. Machine shutdown: The production line may be shut down due to machine failure. This can be due to drivetrain failure, motor damage or control system failure, among other reasons. The solution is to carry out regular maintenance of the machine, replace the worn parts, and repair the fault in time.

7. Measurement error: The measurement equipment on the production line may have errors, resulting in unstable product quality. The solution is to calibrate the metering equipment regularly and ensure the accuracy and stability of the equipment.

8. Transmission system failure: The transmission system may have problems such as excessive equipment clearance, chain slack or transmission belt wear. The solution is to regularly check and adjust the transmission system, replace worn parts, and ensure the normal operation of the transmission.

9. Safety failure: there may be safety hazards on the production line, such as improper operation of the machine, lack of safety protection devices or failure of the machine warning system. The solution is to train the operator to use the machine correctly, and install and maintain safety protection devices to ensure the safety of the staff.

10. Temperature control problems: the temperature control system on the production line may be unstable or inaccurate, affecting the quality of the product. The solution is to check and calibrate the temperature control system regularly to ensure the stability and accuracy of the temperature.

To sum up, the common faults and solutions of wafer production lines include slow machine operation, poor product quality, cookie adhesion, product loss, electrical faults, machine downtime, metering errors, transmission system failures, safety failures and temperature control problems. Addressing these issues requires regular inspection and maintenance of equipment, quality assurance of raw materials, proper machine adjustments and calibration, and ensuring a safe and stable production environment.